CCD Intelligent Automatic Visual glue Dispensing Machine . Whatsapp +86 13 42516 4065
PGV501 The vision system glue potting machine has outstanding characteristics as following:
1. Ultra - high precision double cylinder plunger pump, glue stable and easy to use. Daheng core patent plunger pump technology, with unique, innovative, practical, advanced; A new generation of fluid measurement ratio control with high accuracy, variable, uninterrupted and long life is realized.
2. The machine has automatic glue dispensing function, can match 1:1 to 10:1 within the two-component glue, can automatically match, automatic mixing, automatic mixing, automatic completion of the machine, do not need manual matching, is an online type of glue dispensing, to fill the amount of glue, how much glue dispensing, dispensing good glue is immediately to the product .
3.High-precision CCD vision capture and positioning, high-precision imported servo screw three-coordinate linear manipulator mobile device, to achieve high-precision positioning control, accuracy ±0.03mm
4 Motion control card: high-speed dot and line drawing and various irregular motion control; Teaching programming is adopted .
5 Various of needles: glue mixing and dispensing evenly .
6 .Alarm function: the drums of A and B are equipped with alarm and induction devices of lower position
7. Vacuum feeding: both barrel A and barrel B can automatically vacuum feeding, which is helpful to eliminate air bubbles
8? Diaphragm pump feeding: A, B drums can automatically feed diaphragm pump
9. Automatic cleaning: the mixed part of AB adhesive is automatically cleaned with gas and liquid .
10. Anti-curing procedure, the machine can set the glue interval time according to the time of glue curing, to prevent the glue curing caused by the occasional stop during the working time, causing the machine to block up.
Machine information:
Mixing ratio :
100:100-100:10 adjustable . Dynamic or static mixing mode are optional .
Tank liquid level sensor :
Tank liquid level alarm helps remind glue level line in tank and supplement materials immediately.
Vacuum filling:
The machine can automatically feeding material by using of the negative pressure of AB vacuum tank .
Vacuum degas :
Vacuum defoaming can remove the bubbles contained in the material,and this degas system can satisfy different fluid mixing and potting .
Heating:
Heating helps glue, especially PU and epoxy, to quickly reduce viscosity in cold weather, increase flow speed, and improve glue
filling efficiency.
Self-cleaning :
Automatic cleaning can quickly clean the mixing tube and prevent the mixture from solidifying
Self-discharging
Automatic discharging can discharge the mixture that is about to be solidified in time to prevent the mixture from solidifying inthe mixing tube
ITEM Parameter
Mixing ratio 1:1--10:1 adjustable
Working range : 700*700*100mm
Displacement speed : 200mm/s?speed?
Out-glue speed: 1-12g/s
Accuracy : ±2%?output volume?±2%?mixing?
tolerance: ≤0.2mm
Flow control :Digital input
Program memory :99pcs
Motion trail : Dot , line ,curve ,circle
Automatic controlling system: Touch screen (to achieve program programming, modification, storage and so on
Out-glue control system:AB glue back suction valve, achieve AB glue independent operation
Programmatically:Tech programming
With computer systems (Micro software Windows 7,Windows10 optional)
Mixing method: dynamic mixing
Power supply:220V/50Hz/1500W
Air source: 0.5-0.8Mpa
Viscosity range: 50-20000cps
Outer dimension: 1500L*1200W*1600H mm
A tank: 25L stainless tank?optional?
B tank: 10L stainless tank?optional?
Others:AB tank , A pump, AB pipeline heating function
Machine Application:
Electronics Potting
Potting masses protect the sensitive electrical and electronic parts of devices from variable operating conditions, such as temperature fluctuations, damp, vibrations and more. Application like sensor potting, capacitor potting, transformer, relay, inductor, relay,Transducers, sensors, switches, meters, transmitters
Plug and Cable Potting
Even the tiniest gaps in plug housings, connectors and power supply units can be filled by potting masses. Potting materials for plugs and cables are flexible, highly water resistant, mechanically stable and tear-resistant. such as connector , switch potting
Photovoltaic Potting
Photovoltaic potting makes devices extremely weather-resistant, protects electrics against atmospheric fluctuations and the infiltration of damp, such as junction box potting, panel sealing and so on
LED Potting
Transparent or opaque potting systems protect LEDs from water, dust, and other atmospheric influences, enabling effective encapsulation as well as optimal light scattering for spotlight. Additionally, the Sonderhoff mixing and dosing system for LED potting avoids air bubbles and smears making optimal protection possible. such as led strip, wall washer, led driver, led display screen, other led lamps
Filter Potting This provides a leakage-free sealing of the frames and allows for the filtering of clean air. Foamed potting for bonding the filter medium into the filter frame enables cost and weight reductions, also meeting the high-quality requirements. Due to the foamed cell structure, the amount of adhesive per filter can be reduced by up to 50 percent. The lower density results in less weight that facilitates easier part handling. such as hepa filter, end cap filter , cabin fiter, air filter, ECO filter, oil filter potting and so on
Transformers
RF Devices
Control Modules & Timers
Relays, Resistors, Capacitors
Sensors
Automotive & Coil Assemblies
Micro-electronics
Switches & Connectors
Submersible Pumps
EV Motors
Telecom Devices
UL Certified
Solar Energy
Motors and Stators